中国有色金属学报
中國有色金屬學報
중국유색금속학보
The Chinese Journal of Nonferrous Metals
2015年
8期
2259-2267
,共9页
李明周%黄金堤%童长仁%张文海%周孑民%李贺松%张鹏
李明週%黃金隄%童長仁%張文海%週孑民%李賀鬆%張鵬
리명주%황금제%동장인%장문해%주혈민%리하송%장붕
铜电解%流场%数值模拟%流动状态
銅電解%流場%數值模擬%流動狀態
동전해%류장%수치모의%류동상태
copper electrolysis%flow field%numerical simulation%flow condition
以国内某冶炼厂铜电解槽为原型,基于计算流体力学,利用Fluent软件对铜电解槽内流场进行数值模拟,并对槽内不同特征截面上电解液流动状态进行分析.结果表明:模拟计算得到的槽面电解液流动状况与现场观测结果基本吻合,从而验证模拟结果的有效性;采用该"下进上出"电解液循环方式对槽内特征区域电解液的有效流量进行计算,发现电解液有效利用率仅15.41%左右.针对该问题分析成因后提出了具体建议和措施,为进一步优化电解槽结构、改进操作工艺和扩大产能提供理论依据.
以國內某冶煉廠銅電解槽為原型,基于計算流體力學,利用Fluent軟件對銅電解槽內流場進行數值模擬,併對槽內不同特徵截麵上電解液流動狀態進行分析.結果錶明:模擬計算得到的槽麵電解液流動狀況與現場觀測結果基本吻閤,從而驗證模擬結果的有效性;採用該"下進上齣"電解液循環方式對槽內特徵區域電解液的有效流量進行計算,髮現電解液有效利用率僅15.41%左右.針對該問題分析成因後提齣瞭具體建議和措施,為進一步優化電解槽結構、改進操作工藝和擴大產能提供理論依據.
이국내모야련엄동전해조위원형,기우계산류체역학,이용Fluent연건대동전해조내류장진행수치모의,병대조내불동특정절면상전해액류동상태진행분석.결과표명:모의계산득도적조면전해액류동상황여현장관측결과기본문합,종이험증모의결과적유효성;채용해"하진상출"전해액순배방식대조내특정구역전해액적유효류량진행계산,발현전해액유효이용솔부15.41%좌우.침대해문제분석성인후제출료구체건의화조시,위진일보우화전해조결구、개진조작공예화확대산능제공이론의거.
With the copper electrolytic cell of domestic copper smelter as the prototype based on computational fluid dynamics, the flow fields in the copper electrolytic cell were simulated with Fluent software,and the flow condition of electrolyte on different characteristics cross-section inner cell were analyzed. The results show that the electrolyte flow conditions from simulation basically agrees well with the local observation results, then, the effectiveness of simulation results is validated. The electrolyte effective flux in characteristic region using the "Bottom inlet to top outlet" circulation way of electrolyte were calculated, and the effective utilization of the electrolyte is only about 15.41%. After analyzing of the causes for the problem, the specific suggestions and measures were proposed,and the theoretical basis to optimize the cell structure, improve operation process and expand capacity was put forward.