中国有色金属学报
中國有色金屬學報
중국유색금속학보
The Chinese Journal of Nonferrous Metals
2015年
8期
2057-2065
,共9页
雷玉成%李雪%崔剑%胡超
雷玉成%李雪%崔劍%鬍超
뢰옥성%리설%최검%호초
铝合金%冷金属过渡%焊接%Ti%Zr
鋁閤金%冷金屬過渡%銲接%Ti%Zr
려합금%랭금속과도%한접%Ti%Zr
aluminum alloy%cold metal transfer%welding%Ti%Zr
在冷金属过渡(CMT)焊接5A66铝合金的基础上,分别添加Ti粉和Ti、Zr混合粉末进行原位合金化焊接,研究原位合金化焊接方法对焊接接头的影响.采用光学显微镜(OM)、扫描电镜(SEM)、能谱分析(EDS)、微区 X射线(XRD)以及显微硬度和拉伸力学性能测试对不同工艺条件下的试样进行显微组织和力学性能分析.结果表明:Ti、Zr在液态熔池中与Al反应,生成细小的Al 3 Ti、Al 3 Zr粒子,提高焊缝区的显微硬度,但焊缝中气孔增多.熔合线附近靠母材侧存在等轴晶薄层,原位反应增加等轴晶薄层的宽度.新生成第二相颗粒的弥散强化作用提高焊缝区的力学性能.合金元素的添加对焊接接头热影响区的影响不大,由于实际热输入量很低,焊缝强度系数约为0.9.
在冷金屬過渡(CMT)銲接5A66鋁閤金的基礎上,分彆添加Ti粉和Ti、Zr混閤粉末進行原位閤金化銲接,研究原位閤金化銲接方法對銲接接頭的影響.採用光學顯微鏡(OM)、掃描電鏡(SEM)、能譜分析(EDS)、微區 X射線(XRD)以及顯微硬度和拉伸力學性能測試對不同工藝條件下的試樣進行顯微組織和力學性能分析.結果錶明:Ti、Zr在液態鎔池中與Al反應,生成細小的Al 3 Ti、Al 3 Zr粒子,提高銲縫區的顯微硬度,但銲縫中氣孔增多.鎔閤線附近靠母材側存在等軸晶薄層,原位反應增加等軸晶薄層的寬度.新生成第二相顆粒的瀰散彊化作用提高銲縫區的力學性能.閤金元素的添加對銲接接頭熱影響區的影響不大,由于實際熱輸入量很低,銲縫彊度繫數約為0.9.
재랭금속과도(CMT)한접5A66려합금적기출상,분별첨가Ti분화Ti、Zr혼합분말진행원위합금화한접,연구원위합금화한접방법대한접접두적영향.채용광학현미경(OM)、소묘전경(SEM)、능보분석(EDS)、미구 X사선(XRD)이급현미경도화랍신역학성능측시대불동공예조건하적시양진행현미조직화역학성능분석.결과표명:Ti、Zr재액태용지중여Al반응,생성세소적Al 3 Ti、Al 3 Zr입자,제고한봉구적현미경도,단한봉중기공증다.용합선부근고모재측존재등축정박층,원위반응증가등축정박층적관도.신생성제이상과립적미산강화작용제고한봉구적역학성능.합금원소적첨가대한접접두열영향구적영향불대,유우실제열수입량흔저,한봉강도계수약위0.9.
In order to study the effect of in-situ alloying welding on aluminum alloy joint, the cold metal transfer (CMT) in-situ welding test with the addition of Ti, Ti and Zr mixed powder was carried out on 5A66 aluminum alloy. The microstructures and mechanical properties were investigated by OM, SEM, EDS, micro X-ray diffraction, microhardness test and tensile mechanical properties test. The results indicate that, small and uniformed Al3Ti and Al3Zr particles form in the weld zone, which enhances the mechanical properties and phase distribution in this area, but this also increases the tendency of gas bubbles in the joint at the same time. There is also a grain zone along the fusion line, in-situ reaction increases the width of the grain zone. The dispersion of newly formed second phases enhances the mechanical properties of the weld seam. The alloy element addition does not affect the heat affected zone (HAZ), the strength coefficient of joints fractured is about 0.9 because of the lower heat input of CMT method.