焊管
銲管
한관
Welded Pipe and Tube
2015年
8期
34-37
,共4页
霍厚志%黄程%张玉财%李登攀%谢鹏飞
霍厚誌%黃程%張玉財%李登攀%謝鵬飛
곽후지%황정%장옥재%리등반%사붕비
焊接%弧焊机器人%焊接编程%焊缝横截面面积%焊接工艺参数%船形焊
銲接%弧銲機器人%銲接編程%銲縫橫截麵麵積%銲接工藝參數%船形銲
한접%호한궤기인%한접편정%한봉횡절면면적%한접공예삼수%선형한
welding%robotic arc welding%welding programming%weld cross sectional area%welding process parameter%fillet welding in the flat position
为了提高弧焊机器人在工程机械领域的工作效率,减少焊接编程中通过试验途径获取焊接工艺参数造成的资源浪费,根据焊缝理论体积与焊接时弧焊机器人所填充焊丝体积相等的关系,求解出焊缝横截面面积与焊接电流、焊接速度及所用焊丝直径的关系式。基于此关系式求解出3组焊脚长为10 mm船形焊的焊接工艺参数。试验结果表明,根据关系式计算的焊接工艺参数焊接出的焊缝尺寸与设计的尺寸基本相符,并且此计算方法在实际生产中得到了很好的应用。
為瞭提高弧銲機器人在工程機械領域的工作效率,減少銲接編程中通過試驗途徑穫取銲接工藝參數造成的資源浪費,根據銲縫理論體積與銲接時弧銲機器人所填充銲絲體積相等的關繫,求解齣銲縫橫截麵麵積與銲接電流、銲接速度及所用銲絲直徑的關繫式。基于此關繫式求解齣3組銲腳長為10 mm船形銲的銲接工藝參數。試驗結果錶明,根據關繫式計算的銲接工藝參數銲接齣的銲縫呎吋與設計的呎吋基本相符,併且此計算方法在實際生產中得到瞭很好的應用。
위료제고호한궤기인재공정궤계영역적공작효솔,감소한접편정중통과시험도경획취한접공예삼수조성적자원낭비,근거한봉이론체적여한접시호한궤기인소전충한사체적상등적관계,구해출한봉횡절면면적여한접전류、한접속도급소용한사직경적관계식。기우차관계식구해출3조한각장위10 mm선형한적한접공예삼수。시험결과표명,근거관계식계산적한접공예삼수한접출적한봉척촌여설계적척촌기본상부,병차차계산방법재실제생산중득도료흔호적응용。
In order to improve the work efficiency of robotic arc welding in the mechanical engineering field and reduce the waste of resources caused by the experiment to obtain process parameters of welding programming. According to the relation of equality between weld volume and wire filling volume that welded by robotic arc welding, it solved out the relational expression between weld cross sectional area, welding current, welding speed and the diameter of the wire. Based on this equation 3 group of fillet welding in the flat position process parameters of 10 mm was solved. The experimental results showed that the weld size that welded according to the process parameters calculated by equation was basically consistent with the designed size, and this calculation method was applied in practical production well.