核技术
覈技術
핵기술
Nuclear Techniques
2015年
9期
090404-1-090404-6
,共1页
韩利峰%汪全全%邓辉宇%魏永波%陈永忠%刘桂民
韓利峰%汪全全%鄧輝宇%魏永波%陳永忠%劉桂民
한리봉%왕전전%산휘우%위영파%진영충%류계민
钍基熔盐堆%CD522%棒控棒位系统%可靠性分析%Profibus-DP
釷基鎔鹽堆%CD522%棒控棒位繫統%可靠性分析%Profibus-DP
토기용염퇴%CD522%봉공봉위계통%가고성분석%Profibus-DP
TMSR%CD522%RCPI%Reliability analysis%Profibus-DP
中国科学院钍基熔盐核能系统固态燃料堆(Thorium-based Molten Salt Reactor-Solid Fuel, TMSR-SF)的控制系统设计采用 ABB 公司800XA 系列可编程逻辑控制器(Programmable Logic Controller, PLC)硬件。800XA系列的 PLC 虽然控制器和 I/O 模块丰富,但唯独缺少反应堆棒控棒位系统中关键的步进电机控制器模块。利用 ABB PLC 丰富的现场总线接口,将 AC500系列中的 CD522步进电机控制器应用到系统中,实现了800XA基于 Profibus-DP 即插即用的配置。组态过程中通过对控制器输入输出寄存器的灵活分配,不仅实现了控制器功能的定制,而且简化了后续函数库编程。编写了脉冲输出和编码器功能函数库,实现脉冲输出控制和编码器计数两个主要功能,并对棒控棒位系统的硬件结构进行了可靠性分析。组态好的控制器各项参数可满足棒控棒位系统的要求。
中國科學院釷基鎔鹽覈能繫統固態燃料堆(Thorium-based Molten Salt Reactor-Solid Fuel, TMSR-SF)的控製繫統設計採用 ABB 公司800XA 繫列可編程邏輯控製器(Programmable Logic Controller, PLC)硬件。800XA繫列的 PLC 雖然控製器和 I/O 模塊豐富,但唯獨缺少反應堆棒控棒位繫統中關鍵的步進電機控製器模塊。利用 ABB PLC 豐富的現場總線接口,將 AC500繫列中的 CD522步進電機控製器應用到繫統中,實現瞭800XA基于 Profibus-DP 即插即用的配置。組態過程中通過對控製器輸入輸齣寄存器的靈活分配,不僅實現瞭控製器功能的定製,而且簡化瞭後續函數庫編程。編寫瞭脈遲輸齣和編碼器功能函數庫,實現脈遲輸齣控製和編碼器計數兩箇主要功能,併對棒控棒位繫統的硬件結構進行瞭可靠性分析。組態好的控製器各項參數可滿足棒控棒位繫統的要求。
중국과학원토기용염핵능계통고태연료퇴(Thorium-based Molten Salt Reactor-Solid Fuel, TMSR-SF)적공제계통설계채용 ABB 공사800XA 계렬가편정라집공제기(Programmable Logic Controller, PLC)경건。800XA계렬적 PLC 수연공제기화 I/O 모괴봉부,단유독결소반응퇴봉공봉위계통중관건적보진전궤공제기모괴。이용 ABB PLC 봉부적현장총선접구,장 AC500계렬중적 CD522보진전궤공제기응용도계통중,실현료800XA기우 Profibus-DP 즉삽즉용적배치。조태과정중통과대공제기수입수출기존기적령활분배,불부실현료공제기공능적정제,이차간화료후속함수고편정。편사료맥충수출화편마기공능함수고,실현맥충수출공제화편마기계수량개주요공능,병대봉공봉위계통적경건결구진행료가고성분석。조태호적공제기각항삼수가만족봉공봉위계통적요구。
Background: The architecture of the control system for the solid fuel molten-salt reactor (TMSR-SF) is based on the ABB’s 800XA series programmable logic controller (PLC) hardware. The 800XA series PLC is widely used in the power industry due to its unique reliable design, but there is a lack of step motor controller which is the key component for control rod drive mechanism (CRDM). Purpose: This study aims to configurate a ABB AC500 step motor controller CD552 into the 800XA series PLCs to realize stepper motor driven pulse output and position detector inputs decoding. This is a key module for reactor Rod Control and Position Indicator (RCPI) system. Methods: The Proifbus-DP interface of the 800XA series PLCs is adopted to connect the step motor controller CD522 via its CDI 542 module. The plug and play (P&P) functionality of CD552 is achieved and optimized to work coherently based on Proifbus-DP. During the configuration of the controller, by a flexible input and output registers assignment, it not only achieves custom controller function, but also simplifies the subsequent library programming. Results: Two main functions of RCPI were implemented with a very low failure rate at the level of 8×10?6 by analyzing of the reliability of the hardware’s configuration based on CD522. Conclusion: Such kind of hardware configuration and software optimization can meet various performance parameters of the RCPI system, such as travel stroke, speed control required accuracy and position detection precision, etc.