机械工程学报
機械工程學報
궤계공정학보
Journal of Mechanical Engineering
2015年
16期
71-76
,共6页
邢海燕%王犇%王学增%刘长海%党永斌
邢海燕%王犇%王學增%劉長海%黨永斌
형해연%왕분%왕학증%류장해%당영빈
双正交%隐性损伤%磁记忆%焊缝
雙正交%隱性損傷%磁記憶%銲縫
쌍정교%은성손상%자기억%한봉
biorthogonal%hidden damage%metal magnetic memory%welded joints
针对焊缝早期隐性损伤临界状态磁记忆特征提取及评价难题,在大量试验基础上提出双正交法:即焊缝检测路径的正交性和磁场矢量分析的正交性。以 Q235B 焊接试件为试验材料,通过测量焊缝纵向和横向磁记忆信号分布,引入磁场正交矢量空间图和李萨如图,研究疲劳载荷下焊缝隐性损伤演化的磁记忆表征规律,对比扫描电镜和 X 射线检测结果,获得焊缝早期隐性损伤临界状态磁记忆特征:隐性损伤出现时李萨如图会产生涡动性的局部闭合,随着损伤的扩展涡动性局部闭合的面积越来越大直至断裂时完全闭合。在此基础上提出正交矢量梯度积分S(K)和正交矢量合成梯度比Kr的概念,建立Kr与剩余寿命Nr定量关系模型,为焊缝早期隐性损伤临界状态的定量研究提供一种新的思路。
針對銲縫早期隱性損傷臨界狀態磁記憶特徵提取及評價難題,在大量試驗基礎上提齣雙正交法:即銲縫檢測路徑的正交性和磁場矢量分析的正交性。以 Q235B 銲接試件為試驗材料,通過測量銲縫縱嚮和橫嚮磁記憶信號分佈,引入磁場正交矢量空間圖和李薩如圖,研究疲勞載荷下銲縫隱性損傷縯化的磁記憶錶徵規律,對比掃描電鏡和 X 射線檢測結果,穫得銲縫早期隱性損傷臨界狀態磁記憶特徵:隱性損傷齣現時李薩如圖會產生渦動性的跼部閉閤,隨著損傷的擴展渦動性跼部閉閤的麵積越來越大直至斷裂時完全閉閤。在此基礎上提齣正交矢量梯度積分S(K)和正交矢量閤成梯度比Kr的概唸,建立Kr與剩餘壽命Nr定量關繫模型,為銲縫早期隱性損傷臨界狀態的定量研究提供一種新的思路。
침대한봉조기은성손상림계상태자기억특정제취급평개난제,재대량시험기출상제출쌍정교법:즉한봉검측로경적정교성화자장시량분석적정교성。이 Q235B 한접시건위시험재료,통과측량한봉종향화횡향자기억신호분포,인입자장정교시량공간도화리살여도,연구피로재하하한봉은성손상연화적자기억표정규률,대비소묘전경화 X 사선검측결과,획득한봉조기은성손상림계상태자기억특정:은성손상출현시리살여도회산생와동성적국부폐합,수착손상적확전와동성국부폐합적면적월래월대직지단렬시완전폐합。재차기출상제출정교시량제도적분S(K)화정교시량합성제도비Kr적개념,건립Kr여잉여수명Nr정량관계모형,위한봉조기은성손상림계상태적정량연구제공일충신적사로。
According to the bottleneck of metal magnetic memory (MMM) critical characteristic extracting for early hidden damage of welded joints, the biorthogonal method is presented, that is, the orthogonal testing path and the MMM orthogonal vector analysis based on experiments. The experimental materials are Q235B welded plate specimens. By measuring the normal component and the tangential component signals, the magnetic field vector space figure and the Lissajous figure are introduced. By contrasting the results of scanning electron microscope and X ray detection, the MMM changing laws and the critical characteristics of early hidden damage are obtained. The Lissajous figure becomes partial closure when the early hidden damage occurs. And the partial closure area becomes larger and larger with the expansion of the hidden damage. Furthermore, the Lissajous figure becomes completely closed till the specimen is broken. At last two new MMM parameters are presented, that is, the integral of orthogonal gradient vector (S(K)) and the ratio of orthogonal gradient vector sum (Kr). And the quantitative relational model between Kr and the residual life ratio Nr is built which provides a new quantitative evaluation tool of early hidden damage for welded joints in practical engineering.