失效分析与预防
失效分析與預防
실효분석여예방
Failure Analysis and Prevention
2015年
4期
248-252
,共5页
刘丽玉%戴锦楼%宋伟伟%刘德林%刘昌奎%赵凯
劉麗玉%戴錦樓%宋偉偉%劉德林%劉昌奎%趙凱
류려옥%대금루%송위위%류덕림%류창규%조개
传动轴%断裂%失效模式%弯-扭复合疲劳%有限元
傳動軸%斷裂%失效模式%彎-扭複閤疲勞%有限元
전동축%단렬%실효모식%만-뉴복합피로%유한원
transmission shaft%fracture%failure mode%lateral-tensional fatigue%finite element
发动机在外场服役过程中传动轴发生断裂故障, 其他多台发动机传动轴在检查中也发现了掉齿和裂纹现象. 利用宏微观分析手段对传动轴的裂纹及断口进行分析研究, 对其断裂模式进行模拟试验和有限元分析. 结果表明: 传动轴断裂性质为弯-扭复合疲劳, 传动轴裂纹呈现螺旋型扩展是由于传动轴载承受正常扭转载荷下叠加了弯曲载荷, 此外,弯矩的存在还改变了传动轴花键上的应力分布.
髮動機在外場服役過程中傳動軸髮生斷裂故障, 其他多檯髮動機傳動軸在檢查中也髮現瞭掉齒和裂紋現象. 利用宏微觀分析手段對傳動軸的裂紋及斷口進行分析研究, 對其斷裂模式進行模擬試驗和有限元分析. 結果錶明: 傳動軸斷裂性質為彎-扭複閤疲勞, 傳動軸裂紋呈現螺鏇型擴展是由于傳動軸載承受正常扭轉載荷下疊加瞭彎麯載荷, 此外,彎矩的存在還改變瞭傳動軸花鍵上的應力分佈.
발동궤재외장복역과정중전동축발생단렬고장, 기타다태발동궤전동축재검사중야발현료도치화렬문현상. 이용굉미관분석수단대전동축적렬문급단구진행분석연구, 대기단렬모식진행모의시험화유한원분석. 결과표명: 전동축단렬성질위만-뉴복합피로, 전동축렬문정현라선형확전시유우전동축재승수정상뉴전재하하첩가료만곡재하, 차외,만구적존재환개변료전동축화건상적응력분포.
The transmission shaft in an aero-engine fractured during service. Other several engine transmission shafts were also found to have failed. In order to find the failure mode and cause, macro and micro observation, simulation tests and finite element analysis were carried out. The results show that the fracture mode of the transmission shaft is bending-tension fatigue. The spiral extension of crack of the transmission shaft was caused by the coeffect of torsion load and bending load. In addition, bending load also changed the stress distribution of the transmission shaft.