中国机械工程
中國機械工程
중국궤계공정
China Mechanical Engineering
2015年
19期
2661-2666
,共6页
杨莉%王国佐%邹凤刚%秦泗吉
楊莉%王國佐%鄒鳳剛%秦泗吉
양리%왕국좌%추봉강%진사길
压边力控制%伺服驱动%数学模型%PID控制%系统仿真
壓邊力控製%伺服驅動%數學模型%PID控製%繫統倣真
압변력공제%사복구동%수학모형%PID공제%계통방진
blank holder force(BHF)control%servo drive%mathematical model%PID control%system simulation
将伺服驱动技术应用于压边力控制,可以更有效地控制拉深成形过程,提高成形效果。采用伺服电机驱动的压边力控制系统由机械和数控系统两部分组成,系统参数匹配的合理性对压边力控制的动态性能影响较大,而系统的动态性能直接影响到压边力控制精度和效果。首先对双滑块六杆机构输入输出方程进行了线性化处理,建立了机械系统、数控伺服系统的数学模型,得到了压边力控制系统的数学模型和仿真模型,对控制系统进行了仿真分析,初步确定了控制系统的位置环 PID 参数。最后根据仿真分析结果进行了压边力控制实验系统的参数设定,实验表明,根据仿真值稍作调整就能达到实验系统的控制要求,大大缩短了系统调试时间。
將伺服驅動技術應用于壓邊力控製,可以更有效地控製拉深成形過程,提高成形效果。採用伺服電機驅動的壓邊力控製繫統由機械和數控繫統兩部分組成,繫統參數匹配的閤理性對壓邊力控製的動態性能影響較大,而繫統的動態性能直接影響到壓邊力控製精度和效果。首先對雙滑塊六桿機構輸入輸齣方程進行瞭線性化處理,建立瞭機械繫統、數控伺服繫統的數學模型,得到瞭壓邊力控製繫統的數學模型和倣真模型,對控製繫統進行瞭倣真分析,初步確定瞭控製繫統的位置環 PID 參數。最後根據倣真分析結果進行瞭壓邊力控製實驗繫統的參數設定,實驗錶明,根據倣真值稍作調整就能達到實驗繫統的控製要求,大大縮短瞭繫統調試時間。
장사복구동기술응용우압변력공제,가이경유효지공제랍심성형과정,제고성형효과。채용사복전궤구동적압변력공제계통유궤계화수공계통량부분조성,계통삼수필배적합이성대압변력공제적동태성능영향교대,이계통적동태성능직접영향도압변력공제정도화효과。수선대쌍활괴륙간궤구수입수출방정진행료선성화처리,건립료궤계계통、수공사복계통적수학모형,득도료압변력공제계통적수학모형화방진모형,대공제계통진행료방진분석,초보학정료공제계통적위치배 PID 삼수。최후근거방진분석결과진행료압변력공제실험계통적삼수설정,실험표명,근거방진치초작조정취능체도실험계통적공제요구,대대축단료계통조시시간。
Servo-driven control technology of BHF is more effective and can improve the forming effect in deep drawing process.BHF control system driven by servo motor was composed of the me-chanical system and CNC system.The parameters of components in BHF system had a greater influ-ence on the dynamic performance of the system,so it could have effects on accuracy and efficiency in BHF control.Firstly linearization of the input and output equations was made for the six-bar linkage and the double-slider mechanism.And mathematical models of mechanical system and CNC control system were obtained respectively.Then performance of the system was simulated and analyzed and the PID parameters of the position loop were adj usted.Finally,the parameters in the experiments of the BHF control system were given based on simulation results.The experimental results show that it can meet the requirements of the BHF control to adjust slightly the values of the parameters of the control components based on the modeling and simulation results,so the debug time of system control parameters can be shorten greatly.