表面技术
錶麵技術
표면기술
Surface Technology
2015年
10期
52-57,98
,共7页
李洪%张津%彭力%何业东
李洪%張津%彭力%何業東
리홍%장진%팽력%하업동
TC4钛合金%微弧氧化%正交试验%抗氧化%回归分析%数学模型
TC4鈦閤金%微弧氧化%正交試驗%抗氧化%迴歸分析%數學模型
TC4태합금%미호양화%정교시험%항양화%회귀분석%수학모형
Ti6Al4V alloy%micro-arc oxidation%orthogonal test%anti-oxidation%regression analysis%mathematical model
目的:寻求最佳的微弧氧化工艺参数,提高钛合金的高温抗氧化性能。方法进行3因素3水平正交试验(3因素包括电压、氧化反应时间和电解液浓度),通过XRD和SEM表征微弧氧化涂层的物相和显微结构,采用650℃×100 h循环氧化试验评价涂层的抗高温氧化性能,最终利用极差分析法分析各因素对涂层试样氧化增重的影响主次,并得到最优参数组合。利用回归分析建立氧化增重与试验各参数之间的数学模型,并分析模型的显著性。结果不同工艺参数下制得的微弧氧化涂层表面形貌特征不同,涂层物相以金红石相和锐钛矿相二氧化钛为主。3个因素对涂层抗高温氧化性的影响由大到小依次为:电压>时间>电解液浓度。建立的氧化增重W与各参数(电压V、反应时间t、电解液浓度E)间的二次函数方程模型为:W=0.00839(V-396.6)+0.1698t-64.5E-0.000108(V-396.6)2-0.0044t2+700E2+0.0017。结论最佳参数组合为:电压480 V,时间25 min,电解液浓度0.04 mol/L。通过回归分析得到的氧化增重与各参数间的数学模型显著。
目的:尋求最佳的微弧氧化工藝參數,提高鈦閤金的高溫抗氧化性能。方法進行3因素3水平正交試驗(3因素包括電壓、氧化反應時間和電解液濃度),通過XRD和SEM錶徵微弧氧化塗層的物相和顯微結構,採用650℃×100 h循環氧化試驗評價塗層的抗高溫氧化性能,最終利用極差分析法分析各因素對塗層試樣氧化增重的影響主次,併得到最優參數組閤。利用迴歸分析建立氧化增重與試驗各參數之間的數學模型,併分析模型的顯著性。結果不同工藝參數下製得的微弧氧化塗層錶麵形貌特徵不同,塗層物相以金紅石相和銳鈦礦相二氧化鈦為主。3箇因素對塗層抗高溫氧化性的影響由大到小依次為:電壓>時間>電解液濃度。建立的氧化增重W與各參數(電壓V、反應時間t、電解液濃度E)間的二次函數方程模型為:W=0.00839(V-396.6)+0.1698t-64.5E-0.000108(V-396.6)2-0.0044t2+700E2+0.0017。結論最佳參數組閤為:電壓480 V,時間25 min,電解液濃度0.04 mol/L。通過迴歸分析得到的氧化增重與各參數間的數學模型顯著。
목적:심구최가적미호양화공예삼수,제고태합금적고온항양화성능。방법진행3인소3수평정교시험(3인소포괄전압、양화반응시간화전해액농도),통과XRD화SEM표정미호양화도층적물상화현미결구,채용650℃×100 h순배양화시험평개도층적항고온양화성능,최종이용겁차분석법분석각인소대도층시양양화증중적영향주차,병득도최우삼수조합。이용회귀분석건립양화증중여시험각삼수지간적수학모형,병분석모형적현저성。결과불동공예삼수하제득적미호양화도층표면형모특정불동,도층물상이금홍석상화예태광상이양화태위주。3개인소대도층항고온양화성적영향유대도소의차위:전압>시간>전해액농도。건립적양화증중W여각삼수(전압V、반응시간t、전해액농도E)간적이차함수방정모형위:W=0.00839(V-396.6)+0.1698t-64.5E-0.000108(V-396.6)2-0.0044t2+700E2+0.0017。결론최가삼수조합위:전압480 V,시간25 min,전해액농도0.04 mol/L。통과회귀분석득도적양화증중여각삼수간적수학모형현저。
Objective To determine the optimal MAO technological parameters and to improve the the anti-oxidation property of Ti alloy at high temperature. Methods The orthogonal table of L9(33 ) was used to design the test. The coating structure and phase were characterized by SEM and XRD, respectively. Thermal cyclic oxidation at 650℃ for 100 h was carried out to evaluate the an-ti-oxidation property of the coating at high temperature. Range analysis was used to sort the MAO technological parameters accor-ding to their effects on the oxidation weight gain of the coating sample, obtaining the combination of optimal parameters. Mathema-tical model was built between the oxidation weight gain and technological parameters by regression analysis, and the significance of the model was analyzed. Results The surface morphology characteristics of MAO coatings prepared with different technological pa-rameters was different, and the major phases of TiO2 in the coating were rutile and anatase phases. The effects of the three factors on the anti-oxidation property of the coating at high temperature were in the order of voltage>time>electrolyte concentration. The quadratic function equation model established between the oxidation weight gain and different parameters ( voltage V, reaction time t, electrolyte concentration E) was W=0. 008 39(V-396. 6)+0. 1698t-64. 5E-0. 000 108(V-396. 6)2-0. 0044t2+700E2+0. 0017. Conclusion The optimized combination of technological parameters was:voltage 480 V, reaction time 25 min, electrolyte concentration 0. 04 mol/L. The mathematical model obtained from the oxidation weight gain and different parameters through re-gression analysis was significant.