电加工与模具
電加工與模具
전가공여모구
Electromachining & Mould
2015年
5期
19-22,34
,共5页
徐辉%顾琳%赵万生%陈吉朋
徐輝%顧琳%趙萬生%陳吉朋
서휘%고림%조만생%진길붕
高速电弧放电加工%间隙电压%放电电流%模糊控制
高速電弧放電加工%間隙電壓%放電電流%模糊控製
고속전호방전가공%간극전압%방전전류%모호공제
blasting erosion arc machining%gap voltage%discharging current%fuzzy control
基于流体动力断弧的高速电弧放电加工是一种高效蚀除工件材料的特种加工新技术,它从原理到实现都与传统电火花放电加工有着本质区别。经采样检测,高速电弧放电加工的极间放电波形特征与电火花放电加工存在明显的差异,其适用的伺服控制模型也应有所不同。为了说明高速电弧放电加工的特殊放电特性,采集分析了其间隙电压和放电电流(V-A)波形。据此建立了以间隙平均电压和放电平均电流为自变量、以进给速率为应变量的模糊伺服控制模型,有效提升了脉冲电源的放电率,使高速电弧放电加工能高效、可靠且大余量地去除难切削材料。
基于流體動力斷弧的高速電弧放電加工是一種高效蝕除工件材料的特種加工新技術,它從原理到實現都與傳統電火花放電加工有著本質區彆。經採樣檢測,高速電弧放電加工的極間放電波形特徵與電火花放電加工存在明顯的差異,其適用的伺服控製模型也應有所不同。為瞭說明高速電弧放電加工的特殊放電特性,採集分析瞭其間隙電壓和放電電流(V-A)波形。據此建立瞭以間隙平均電壓和放電平均電流為自變量、以進給速率為應變量的模糊伺服控製模型,有效提升瞭脈遲電源的放電率,使高速電弧放電加工能高效、可靠且大餘量地去除難切削材料。
기우류체동력단호적고속전호방전가공시일충고효식제공건재료적특충가공신기술,타종원리도실현도여전통전화화방전가공유착본질구별。경채양검측,고속전호방전가공적겁간방전파형특정여전화화방전가공존재명현적차이,기괄용적사복공제모형야응유소불동。위료설명고속전호방전가공적특수방전특성,채집분석료기간극전압화방전전류(V-A)파형。거차건립료이간극평균전압화방전평균전류위자변량、이진급속솔위응변량적모호사복공제모형,유효제승료맥충전원적방전솔,사고속전호방전가공능고효、가고차대여량지거제난절삭재료。
A novel high-efficiency arc discharge machining process named blasting erosion arc machining (BEAM) based on hydrodynamic arc-breaking mechanism is implemented in order to efficiently machine the workpiece materials. It substantially differs from electrical discharge machining (EDM). Therefore,the discharging characteristics of BEAM is greatly different with EDM,resulting in adopting different servo control model. It selects the waveforms of gap voltage and discharging current (V -A) to illustrate the distinguishing discharging characteristics of BEAM. According to the characteristics,it completes a fuzzy control model which sets the discharging parameters of gap voltage and discharging current as independent variables ,the motion parameter of servo feedrate as a dependent variable. The fuzzy control model can efficiently promote the discharge rate of BEAM pulse power,which finally advance BEAM to remove bulk difficult-to-cut materials.