机械工程学报
機械工程學報
궤계공정학보
Journal of Mechanical Engineering
2015年
19期
182-188
,共7页
高飞%孙野%杨俊英%符蓉
高飛%孫野%楊俊英%符蓉
고비%손야%양준영%부용
摩擦%制动盘%温度场%闸片
摩抆%製動盤%溫度場%閘片
마찰%제동반%온도장%갑편
friction%brake disc%temperature field%pad
摩擦副结构是影响制动盘温度分布的重要因素之一。针对闸片形状为圆形、三角形和六边形三种结构的摩擦副,采用制动试验台进行了速度为50~250 km/h的制动试验,并利用ABAQUS软件数值模拟了三种摩擦副不同工况条件下制动盘温度场的变化过程。结果表明:数值模拟温度场与试验测试结果具有良好的相似性。摩擦副结构对盘面温度分布的影响程度与制动条件密切相关,其结构形式对制动盘面温度的影响程度在制动初期最为明显,且随制动初速度和制动压力的增加而增加。这缘于闸片结构的不同导致了摩擦面摩擦弧长分布的不同,随制动速度升高和压力增加,摩擦弧长的差异起到了放大能量差别的作用,从而表现制动盘温度分布对闸片结构的敏感程度增加。
摩抆副結構是影響製動盤溫度分佈的重要因素之一。針對閘片形狀為圓形、三角形和六邊形三種結構的摩抆副,採用製動試驗檯進行瞭速度為50~250 km/h的製動試驗,併利用ABAQUS軟件數值模擬瞭三種摩抆副不同工況條件下製動盤溫度場的變化過程。結果錶明:數值模擬溫度場與試驗測試結果具有良好的相似性。摩抆副結構對盤麵溫度分佈的影響程度與製動條件密切相關,其結構形式對製動盤麵溫度的影響程度在製動初期最為明顯,且隨製動初速度和製動壓力的增加而增加。這緣于閘片結構的不同導緻瞭摩抆麵摩抆弧長分佈的不同,隨製動速度升高和壓力增加,摩抆弧長的差異起到瞭放大能量差彆的作用,從而錶現製動盤溫度分佈對閘片結構的敏感程度增加。
마찰부결구시영향제동반온도분포적중요인소지일。침대갑편형상위원형、삼각형화륙변형삼충결구적마찰부,채용제동시험태진행료속도위50~250 km/h적제동시험,병이용ABAQUS연건수치모의료삼충마찰부불동공황조건하제동반온도장적변화과정。결과표명:수치모의온도장여시험측시결과구유량호적상사성。마찰부결구대반면온도분포적영향정도여제동조건밀절상관,기결구형식대제동반면온도적영향정도재제동초기최위명현,차수제동초속도화제동압력적증가이증가。저연우갑편결구적불동도치료마찰면마찰호장분포적불동,수제동속도승고화압력증가,마찰호장적차이기도료방대능량차별적작용,종이표현제동반온도분포대갑편결구적민감정도증가。
The pattern of a friction pair is an important factor affecting the friction braking temperature. Focusing on three different patterns of friction pairs formed with round, triangle and hexagon pad, braking experiments are conducted on an inertia test bench under the conditions of 50-250 km/h initial velocities. Using ABAQUS software simulation three kinds of the friction brake disc temperature field are conducted under different conditions. The results indicate that the numerical simulation of the temperature field matches the experimental results well. The influence of the friction pair structure on the disc surface temperature distribution is closely related to the braking conditions and is most obvious at the beginning of braking, and increase with the increase of braking initial velocity and braking pressure. This is because different structures of the friction pair lead to different distributions of the arc length. Friction arc length differences in turn amplifies the energy difference with the increase of the braking speed and high pressure, resulting in increased sensitivity of the brake disc temperature distribution to the brake pad structure.