机械工程学报
機械工程學報
궤계공정학보
Journal of Mechanical Engineering
2015年
18期
20-25
,共6页
谢雪%祝美丽%杨会敏%崔哲%张东辉%林莉%张树潇%刘丽丽
謝雪%祝美麗%楊會敏%崔哲%張東輝%林莉%張樹瀟%劉麗麗
사설%축미려%양회민%최철%장동휘%림리%장수소%류려려
超声衍射时差法%合成孔径聚焦技术%甩弧%缺陷长度定量
超聲衍射時差法%閤成孔徑聚焦技術%甩弧%缺陷長度定量
초성연사시차법%합성공경취초기술%솔호%결함장도정량
time of flight diffraction%synthetic aperture focusing technology%arcs%flaw length sizing
超声衍射时差法(Time of flight diffraction,TOFD)中由于探头具有一定声束宽度使得缺陷D扫描图像中存在甩弧现象,导致检测图像横向分辨率差,缺陷起始位置确定困难,长度定量误差大。为了提高缺陷长度定量精度,引入合成孔径聚焦技术(Synthetic aperture focusing technology,SAFT),并建立D扫描图像SAFT数学模型。借助CIVA仿真软件,对长度范围为5.0~45.0 mm的9个矩形槽进行TOFD检测D扫描模拟,并利用SAFT对D扫描图像进行处理与重建,结果显示缺陷的有效衍射信号得到增强,甩弧现象减弱甚至消失;对于长度为5.0 mm的矩形槽,经SAFT处理后,缺陷定量误差为?0.4 mm。将该方法应用到长度分别为5.0 mm和40.0 mm的表面开口槽试验D扫描图像处理中,缺陷长度定量误差分别为0.4 mm和0.8 mm。研究结果表明,通过D-SAFT技术能够有效提高缺陷D扫描图像横向分辨率,实现缺陷长度精确定量。
超聲衍射時差法(Time of flight diffraction,TOFD)中由于探頭具有一定聲束寬度使得缺陷D掃描圖像中存在甩弧現象,導緻檢測圖像橫嚮分辨率差,缺陷起始位置確定睏難,長度定量誤差大。為瞭提高缺陷長度定量精度,引入閤成孔徑聚焦技術(Synthetic aperture focusing technology,SAFT),併建立D掃描圖像SAFT數學模型。藉助CIVA倣真軟件,對長度範圍為5.0~45.0 mm的9箇矩形槽進行TOFD檢測D掃描模擬,併利用SAFT對D掃描圖像進行處理與重建,結果顯示缺陷的有效衍射信號得到增彊,甩弧現象減弱甚至消失;對于長度為5.0 mm的矩形槽,經SAFT處理後,缺陷定量誤差為?0.4 mm。將該方法應用到長度分彆為5.0 mm和40.0 mm的錶麵開口槽試驗D掃描圖像處理中,缺陷長度定量誤差分彆為0.4 mm和0.8 mm。研究結果錶明,通過D-SAFT技術能夠有效提高缺陷D掃描圖像橫嚮分辨率,實現缺陷長度精確定量。
초성연사시차법(Time of flight diffraction,TOFD)중유우탐두구유일정성속관도사득결함D소묘도상중존재솔호현상,도치검측도상횡향분변솔차,결함기시위치학정곤난,장도정량오차대。위료제고결함장도정량정도,인입합성공경취초기술(Synthetic aperture focusing technology,SAFT),병건립D소묘도상SAFT수학모형。차조CIVA방진연건,대장도범위위5.0~45.0 mm적9개구형조진행TOFD검측D소묘모의,병이용SAFT대D소묘도상진행처리여중건,결과현시결함적유효연사신호득도증강,솔호현상감약심지소실;대우장도위5.0 mm적구형조,경SAFT처리후,결함정량오차위?0.4 mm。장해방법응용도장도분별위5.0 mm화40.0 mm적표면개구조시험D소묘도상처리중,결함장도정량오차분별위0.4 mm화0.8 mm。연구결과표명,통과D-SAFT기술능구유효제고결함D소묘도상횡향분변솔,실현결함장도정학정량。
In time of flight diffraction(TOFD) technology,the D-scan image has poor lateral resolution, large quantitative error of crack length and arcs at the crack tip due to the wide beam of transducers. In order to improve the sizing accuracy of crack length, the synthetic aperture focusing technology (SAFT) is introduced and a mathematical model of SAFT processing on the D-scan image is built. Based on CIVA software, nine rectangular cracks is established and the ultrasonic TOFD D-scan is simulated. The range of crack length is from 5.0 mm to 45.0 mm. The effective diffraction signals of cracks are enhanced and the arcs at the crack tip are weakened in the simulated D-scan image which is processed and reconstructed by SAFT. For the rectangle crack with a length of 5.0 mm, the measurement error is only?0.4 mm. This method is verified in the experiments of two surface breaking notches, of which the length is 5.0 mm and 40.0 mm, the quantification errors are 0.4 mm and 0.8 mm respectively. It shows that D-SAFT technique can be utilized to obtain high resolution D-scan image and accurately measure the crack length.