工程设计学报
工程設計學報
공정설계학보
Chinese Journal of Engineering Design
2015年
5期
499-504
,共6页
等速万向节%卡滞观象%检验分析%受力分析%摩擦角
等速萬嚮節%卡滯觀象%檢驗分析%受力分析%摩抆角
등속만향절%잡체관상%검험분석%수력분석%마찰각
constant velocity universal joint%jammed phenomenon%docimastic analysis%stress a-nalysis%frictional angle
以襄阳汽车轴承公司生产的某VL型等速万向节为研究对象,其转到一定角度时会发生卡滞现象,即需要某方向很大的力才能恢复转动。针对该问题首先对此万向节的结构设计和沟道加工工艺合理性进行检验分析,经计算和实验验证可知:此VL型等速万向节结构设计和沟道加工工艺合格,不会导致卡滞。然后对钢球受力进行分析,分析表明:万向节在运动到卡滞角度之前钢球受到主动力的合力方向在摩擦角以外,到达卡滞角度附近时总动力方向已经进入摩擦锥角。通过上述卡滞原因的分析,可以发现要预防卡滞最直接的方法就是防止内外套之间的夹角达到卡滞角度。
以襄暘汽車軸承公司生產的某VL型等速萬嚮節為研究對象,其轉到一定角度時會髮生卡滯現象,即需要某方嚮很大的力纔能恢複轉動。針對該問題首先對此萬嚮節的結構設計和溝道加工工藝閤理性進行檢驗分析,經計算和實驗驗證可知:此VL型等速萬嚮節結構設計和溝道加工工藝閤格,不會導緻卡滯。然後對鋼毬受力進行分析,分析錶明:萬嚮節在運動到卡滯角度之前鋼毬受到主動力的閤力方嚮在摩抆角以外,到達卡滯角度附近時總動力方嚮已經進入摩抆錐角。通過上述卡滯原因的分析,可以髮現要預防卡滯最直接的方法就是防止內外套之間的夾角達到卡滯角度。
이양양기차축승공사생산적모VL형등속만향절위연구대상,기전도일정각도시회발생잡체현상,즉수요모방향흔대적력재능회복전동。침대해문제수선대차만향절적결구설계화구도가공공예합이성진행검험분석,경계산화실험험증가지:차VL형등속만향절결구설계화구도가공공예합격,불회도치잡체。연후대강구수력진행분석,분석표명:만향절재운동도잡체각도지전강구수도주동력적합력방향재마찰각이외,도체잡체각도부근시총동력방향이경진입마찰추각。통과상술잡체원인적분석,가이발현요예방잡체최직접적방법취시방지내외투지간적협각체도잡체각도。
The VL type constant velocity universal joint produced by Xiangyang automobile bear‐ing company was studied .It has jammed phenomenon when the VL type constant velocity univer‐sal joint rotates to a certain angle ,which means that it needs strong strength to keep rotating to‐wards some directions .To solve this problem ,the structural design and the channel's processing technic of the universal joint was tested and analyzed .After calculating and testing ,the conform‐ity of both the VL universal joint's structural design and the channel's processing technic were proved which avoided the clamping stagnation .Then the stress analysis of steel ball was taken , and it showed that the direction of resultant forces was out of the frictional angle before the steel ball reached the block angle ,and the direction moved into frictional angle when the ball reached around the block angle .According to the above analysis ,it is found that the most direct way to a‐void the block is to prevent the intersection angle between inner and outer joint member from run‐ning to a certain clamping angle .