新技术新工艺
新技術新工藝
신기술신공예
New Technology & New Process
2015年
9期
10-11
,共2页
刘运桥%宋春宝%杨艳军%赵礼%褚文龙
劉運橋%宋春寶%楊豔軍%趙禮%褚文龍
류운교%송춘보%양염군%조례%저문룡
精轧钢筋%孔型轧辊%铣削方法%轧辊材质
精軋鋼觔%孔型軋輥%鐉削方法%軋輥材質
정알강근%공형알곤%선삭방법%알곤재질
finishing rebar%roll pass%milling method%roll material
承德钢铁有限公司自2009年开始研究轧制 PSB830精轧钢筋,其使用特点是在钢筋的任意截面处都能用带有内螺纹的连接器联接或拧上螺帽进行锚固,所以精轧钢筋外形是重要的研究内容,外形轧制的难点在于轧辊肋槽的铣削。通过实践摸索,根据精轧螺纹外形尺寸要求,确定了刀具的外形尺寸和角度,计算了刀具的运行轨迹,并精确地计算出了刀具的回转半径、Z 轴起点位置和铣刀长度,依此给出了速度修正值,使轧辊肋槽的铣削顺利完成。该工艺改变了传统肋槽的铣削方法,缩短了调整时间,提高了小时产量,为精轧钢筋的批量成功轧制提供了保障。
承德鋼鐵有限公司自2009年開始研究軋製 PSB830精軋鋼觔,其使用特點是在鋼觔的任意截麵處都能用帶有內螺紋的連接器聯接或擰上螺帽進行錨固,所以精軋鋼觔外形是重要的研究內容,外形軋製的難點在于軋輥肋槽的鐉削。通過實踐摸索,根據精軋螺紋外形呎吋要求,確定瞭刀具的外形呎吋和角度,計算瞭刀具的運行軌跡,併精確地計算齣瞭刀具的迴轉半徑、Z 軸起點位置和鐉刀長度,依此給齣瞭速度脩正值,使軋輥肋槽的鐉削順利完成。該工藝改變瞭傳統肋槽的鐉削方法,縮短瞭調整時間,提高瞭小時產量,為精軋鋼觔的批量成功軋製提供瞭保障。
승덕강철유한공사자2009년개시연구알제 PSB830정알강근,기사용특점시재강근적임의절면처도능용대유내라문적련접기련접혹녕상라모진행묘고,소이정알강근외형시중요적연구내용,외형알제적난점재우알곤륵조적선삭。통과실천모색,근거정알라문외형척촌요구,학정료도구적외형척촌화각도,계산료도구적운행궤적,병정학지계산출료도구적회전반경、Z 축기점위치화선도장도,의차급출료속도수정치,사알곤륵조적선삭순리완성。해공예개변료전통륵조적선삭방법,축단료조정시간,제고료소시산량,위정알강근적비량성공알제제공료보장。
Chengde Iron and Steel Co.,Ltd.started to study the finishing rebar rolling of PSB830 since 2009.Its char-acteristic is using connector with inner thread or screw connection with a screw nut for fixing in bar of arbitrary cross sec-tion,so it is very important to research the shape of finishing rebar,which is difficulty in roll rib groove milling.Through engineer and technologist practice and exploring,according to the requirements of the rolling thread dimensions,we deter-mine the shape of the tool in size and angle.With tool trajectory calculation,we accurately calculate the tool of gyration ra-dius,Z axis starting position and cutter length,give the correct value of speed,and let roll rib groove milling be successfully completed.This process has changed the traditional method of cutting the rib groove,shorten the adjustment time,in-creased the output per hour,and provided reliable guarantee for the success of the steel rolling mill batch.