功能材料
功能材料
공능재료
Journal of Functional Materials
2015年
19期
19115-19117
,共3页
马春阳%刘滨瑜%朱永永%夏法锋%李洋
馬春暘%劉濱瑜%硃永永%夏法鋒%李洋
마춘양%류빈유%주영영%하법봉%리양
正交试验%Ni-TiN 复合镀层%工艺参数
正交試驗%Ni-TiN 複閤鍍層%工藝參數
정교시험%Ni-TiN 복합도층%공예삼수
orthogonal experiment%Ni-TiN composite coating%plating parameter
为改善钻井泥浆泵活塞的耐磨性能,采用脉冲磁场-电沉积方法在40Cr 试件表面制备 Ni-TiN 复合镀层.利用磨损试验机、电子分析天平、扫描电镜、正交试验法研究并优化 Ni-TiN 复合镀层的制备工艺参数.结果表明,当磁场强度为0.5 T 时,Ni-TiN 复合镀层的磨损量到达最小值0.72 mg,当阴极电流密度和占空比分别为2.2 A/dm2和50%时,Ni-TiN 复合镀层的磨损量达到最小值6.4 mg.脉冲磁场-电沉积 Ni-TiN 复合镀层的最佳工艺参数为磁场强度0.5 T,电流密度2.2 A/dm2,占空比40%.
為改善鑽井泥漿泵活塞的耐磨性能,採用脈遲磁場-電沉積方法在40Cr 試件錶麵製備 Ni-TiN 複閤鍍層.利用磨損試驗機、電子分析天平、掃描電鏡、正交試驗法研究併優化 Ni-TiN 複閤鍍層的製備工藝參數.結果錶明,噹磁場彊度為0.5 T 時,Ni-TiN 複閤鍍層的磨損量到達最小值0.72 mg,噹陰極電流密度和佔空比分彆為2.2 A/dm2和50%時,Ni-TiN 複閤鍍層的磨損量達到最小值6.4 mg.脈遲磁場-電沉積 Ni-TiN 複閤鍍層的最佳工藝參數為磁場彊度0.5 T,電流密度2.2 A/dm2,佔空比40%.
위개선찬정니장빙활새적내마성능,채용맥충자장-전침적방법재40Cr 시건표면제비 Ni-TiN 복합도층.이용마손시험궤、전자분석천평、소묘전경、정교시험법연구병우화 Ni-TiN 복합도층적제비공예삼수.결과표명,당자장강도위0.5 T 시,Ni-TiN 복합도층적마손량도체최소치0.72 mg,당음겁전류밀도화점공비분별위2.2 A/dm2화50%시,Ni-TiN 복합도층적마손량체도최소치6.4 mg.맥충자장-전침적 Ni-TiN 복합도층적최가공예삼수위자장강도0.5 T,전류밀도2.2 A/dm2,점공비40%.
In order to improve the wear resistance of pistons in drilling mud pumps,Ni-TiN composite coatings were prepared by pulse magnetic-electrodeposition method on the surface of 40Cr pistons.The plating parame-ters for preparing Ni-TiN composite coatings were investigated by using abrasion machine,electronic analytical balance,scanning electron microscope,and orthogonal test.The results show that the Ni-TiN composite coat-ing deposited at magnetic intensity of 0.5 T had the minimal wear mass loss (0.72 mg).And the Ni-TiN com-posite coating prepared at current density of 2.2 A/dm2 and on-duty ratio of 50% had the minimal wear mass loss (0.64 mg).The optimized parameters are listed as follows:magnetic intensity 0.5 T,current density 2.2 A/dm2 and on-duty ratio 50%.