振动与冲击
振動與遲擊
진동여충격
Journal of Vibration and Shock
2015年
22期
28-34
,共7页
胡均平%胡骞%李科军%刘成沛%徐大清
鬍均平%鬍鶱%李科軍%劉成沛%徐大清
호균평%호건%리과군%류성패%서대청
静压导轨%加工载荷%油膜波动补偿%预见控制
靜壓導軌%加工載荷%油膜波動補償%預見控製
정압도궤%가공재하%유막파동보상%예견공제
hydrostatic guide%processing load%oil film fluctuation compensation%preview control
针对加工载荷作用的液体静压导轨油膜厚度波动问题,建立闭式液体静压导轨系统状态空间模型,利用精密数控机床加工载荷可预知特性,提出对静压导轨油腔压力主动预见控制策略。采用MATLAB搭建油膜波动补偿控制系统仿真模型,分析比较不加控制、采用最优控制、引入主动预见控制时导轨油膜厚度波动情况,观测两种控制方式时的油腔压力改变量。结果表明,预见控制作用下油膜厚度波动量较采用最优控制方式时减小73.3%,较不加控制减小94.1%;油腔压力对加工载荷跟随性提升23%。通过以溜板动态偏移量为指标的实测分析,验证主动预见控制策略对油膜波动补偿的有效性。
針對加工載荷作用的液體靜壓導軌油膜厚度波動問題,建立閉式液體靜壓導軌繫統狀態空間模型,利用精密數控機床加工載荷可預知特性,提齣對靜壓導軌油腔壓力主動預見控製策略。採用MATLAB搭建油膜波動補償控製繫統倣真模型,分析比較不加控製、採用最優控製、引入主動預見控製時導軌油膜厚度波動情況,觀測兩種控製方式時的油腔壓力改變量。結果錶明,預見控製作用下油膜厚度波動量較採用最優控製方式時減小73.3%,較不加控製減小94.1%;油腔壓力對加工載荷跟隨性提升23%。通過以霤闆動態偏移量為指標的實測分析,驗證主動預見控製策略對油膜波動補償的有效性。
침대가공재하작용적액체정압도궤유막후도파동문제,건립폐식액체정압도궤계통상태공간모형,이용정밀수공궤상가공재하가예지특성,제출대정압도궤유강압력주동예견공제책략。채용MATLAB탑건유막파동보상공제계통방진모형,분석비교불가공제、채용최우공제、인입주동예견공제시도궤유막후도파동정황,관측량충공제방식시적유강압력개변량。결과표명,예견공제작용하유막후도파동량교채용최우공제방식시감소73.3%,교불가공제감소94.1%;유강압력대가공재하근수성제승23%。통과이류판동태편이량위지표적실측분석,험증주동예견공제책략대유막파동보상적유효성。
Inviewoftheoilfilmthicknessfluctuationinhydrostaticguideunderdynamicloadinmechanical processing,a state-space model of closed hydrostatic guide system was established. Considering the foreseeable characteristics of processing load in precision NC machine tool,an active preview control strategy for the oil cavity pressure was presented.By means of MATLAB software,a simulation model for the compensation control system was built.The fluctuation of oil film thickness was investigated under the conditions of no control,optimal control and active preview control.The variation of the oil cavity pressure under the optimal and active control was observed.The simulation results show that the oil film fluctuation under active preview control reduces by 73 .3% compared to the case of optimal control,and reduces by 94.1% compared to the case of no control.Besides,the following performance of the cavity oil pressure on the processing load is improved by 23%.Finally,an experiment evaluating the deviation of the slider was carried out.The experiment results correspond to those of the simulation computation.