现代制造工程
現代製造工程
현대제조공정
Modern Manufacturing Engineering
2015年
10期
88-92
,共5页
黄官强%鞠开阳%朱强%董星涛
黃官彊%鞠開暘%硃彊%董星濤
황관강%국개양%주강%동성도
压力胀型%PET膜片%破裂失效%有限元分析%三参数模型%应力和厚度分布
壓力脹型%PET膜片%破裂失效%有限元分析%三參數模型%應力和厚度分佈
압력창형%PET막편%파렬실효%유한원분석%삼삼수모형%응력화후도분포
pressure bulging%PET film%burst-failure%finite element analysis%three-parameter model%stress&thickness distribution
膜片在压力胀型过程中失效形式主要为起皱和破裂。以PET膜片为研究对象搭建压力胀型试验台,获得膜片破裂时失效压力及失效位置。通过单向拉伸试验获得PET膜片室温下的应力-应变曲线,根据该曲线并利用Fortran语言编写程序来求解PET膜片三参数模型,并将此程序导入ABAQUS软件进行有限元分析。通过自由成型仿真与试验结果对比分析,表明仿真模型能准确反映PET膜片压力胀型成型性能。通过仿真PET膜片成型过程中的应力和厚度分布,分析试验中膜片出现的失效现象,为PET膜片压力胀型的工艺方案和结构设计提供理论指导。
膜片在壓力脹型過程中失效形式主要為起皺和破裂。以PET膜片為研究對象搭建壓力脹型試驗檯,穫得膜片破裂時失效壓力及失效位置。通過單嚮拉伸試驗穫得PET膜片室溫下的應力-應變麯線,根據該麯線併利用Fortran語言編寫程序來求解PET膜片三參數模型,併將此程序導入ABAQUS軟件進行有限元分析。通過自由成型倣真與試驗結果對比分析,錶明倣真模型能準確反映PET膜片壓力脹型成型性能。通過倣真PET膜片成型過程中的應力和厚度分佈,分析試驗中膜片齣現的失效現象,為PET膜片壓力脹型的工藝方案和結構設計提供理論指導。
막편재압력창형과정중실효형식주요위기추화파렬。이PET막편위연구대상탑건압력창형시험태,획득막편파렬시실효압력급실효위치。통과단향랍신시험획득PET막편실온하적응력-응변곡선,근거해곡선병이용Fortran어언편사정서래구해PET막편삼삼수모형,병장차정서도입ABAQUS연건진행유한원분석。통과자유성형방진여시험결과대비분석,표명방진모형능준학반영PET막편압력창형성형성능。통과방진PET막편성형과정중적응력화후도분포,분석시험중막편출현적실효현상,위PET막편압력창형적공예방안화결구설계제공이론지도。
The main failure mode of the film forming in the pressure bulging process is wrinkle and burst. By constructing pressure bulging study object of PET film,build up test bench to acquire burst pressure and burst position when the film is burst. By uniax-ial tensile test,obtain the stress-strain curve of the PET film at room temperature,solve the parameters of three-parameter model according to the curve,using the Fortran language to write program of the PET film three-parameter model,import the program in-to the ABAQUS software for finite element analysis. By free bulging simulation and experimental contrast analysis,the three-pa-rameter model could accurately reflect the bulging forming property of PET film. Then through finite element simulation,analyzing failure occurred in the experiment by stress & thickness distribution in the PET forming process,provide theoretical guidance for process scheme and structure design of PET film pressure bulging.