中国机械工程
中國機械工程
중국궤계공정
China Mechanical Engineering
2015年
18期
2496-2500
,共5页
吴怀超%令狐克均%孙官朝%李哲%张顺风
吳懷超%令狐剋均%孫官朝%李哲%張順風
오부초%령호극균%손관조%리철%장순풍
高速轧辊磨床%液体动静压轴承%优化设计%遗传算法
高速軋輥磨床%液體動靜壓軸承%優化設計%遺傳算法
고속알곤마상%액체동정압축승%우화설계%유전산법
high-speed roll grinder%liquid hybrid bearing%optimization design%genetic algorithm
液体动静压轴承性能的好坏直接影响着整台磨床的磨削性能。针对一种可调节式的高速轧辊磨床磨头液体动静压轴承,分析了其结构特点和工作原理,并对其结构尺寸和工作参数进行了设计计算。在此基础上,以单位承载量下的总功率损失最小作为优化设计的目标函数,运用遗传算法对该轴承进行了优化设计。优化结果表明:优化后目标函数值从0.0808下降到0.0678,轴承的总功率损失由初始设计的766.9 W 降低为642.6 W,功耗降低约16%,而且轴承的结构尺寸得到减小,其刚度亦得到明显的提高。由此可见,通过优化设计,不仅降低了轴承的制造成本,而且明显改善了轴承的综合性能。
液體動靜壓軸承性能的好壞直接影響著整檯磨床的磨削性能。針對一種可調節式的高速軋輥磨床磨頭液體動靜壓軸承,分析瞭其結構特點和工作原理,併對其結構呎吋和工作參數進行瞭設計計算。在此基礎上,以單位承載量下的總功率損失最小作為優化設計的目標函數,運用遺傳算法對該軸承進行瞭優化設計。優化結果錶明:優化後目標函數值從0.0808下降到0.0678,軸承的總功率損失由初始設計的766.9 W 降低為642.6 W,功耗降低約16%,而且軸承的結構呎吋得到減小,其剛度亦得到明顯的提高。由此可見,通過優化設計,不僅降低瞭軸承的製造成本,而且明顯改善瞭軸承的綜閤性能。
액체동정압축승성능적호배직접영향착정태마상적마삭성능。침대일충가조절식적고속알곤마상마두액체동정압축승,분석료기결구특점화공작원리,병대기결구척촌화공작삼수진행료설계계산。재차기출상,이단위승재량하적총공솔손실최소작위우화설계적목표함수,운용유전산법대해축승진행료우화설계。우화결과표명:우화후목표함수치종0.0808하강도0.0678,축승적총공솔손실유초시설계적766.9 W 강저위642.6 W,공모강저약16%,이차축승적결구척촌득도감소,기강도역득도명현적제고。유차가견,통과우화설계,불부강저료축승적제조성본,이차명현개선료축승적종합성능。
The performances of liquid hybrid bearing affect directly grinding performances of the whole roll grinder.Aiming at a kind of adjustable liquid hybrid bearing in grinding head of high-speed roll grinder,its structural characteristics and working principles were analyzed,and its structural di-mensions and working parameters were calculated.Then,the lowest total power loss per unit loading capacity was regarded as an objective function of optimization design,and optimization design of the bearing was performed based on genetic algorithm.Optimization results are as follows:objective func-tion value decreases from 0.0808 to 0.0678,total power loss of the bearing decreases from 766.9W to 642.6W, and power consumption is reduced about 1 6%;moreover,structural dimensions of the bear-ing are reduced,and its stiffness is obviously improved.Therefore,through the optimization design, manufacturing cost of the bearing is reduced,and its comprehensive performances are improved obvi-ously.