中国机械工程
中國機械工程
중국궤계공정
China Mechanical Engineering
2015年
18期
2486-2490
,共5页
郑登升%陈建%陶德飞%王贵成
鄭登升%陳建%陶德飛%王貴成
정등승%진건%도덕비%왕귀성
高速加工%可靠性%HSK热装工具系统%结合部%参数辨识
高速加工%可靠性%HSK熱裝工具繫統%結閤部%參數辨識
고속가공%가고성%HSK열장공구계통%결합부%삼수변식
high speed machining%reliability%HSK shrink tooling system%coupling portion%param-eter identification
HSK 工具系统的动态特性直接影响机床的加工效率与质量,获得准确的工具系统结合部参数又是精确预测 HSK 工具系统动态特性的基础。将热装刀柄刀具结合部简化为弹簧阻尼模型,基于 Timoshenko 梁理论建立了 HSK 热装刀柄刀具结合部的有限元模型,采用弹塑性理论辨识结合部的刚度和阻尼,获得了 HSK 热装刀柄刀具结合部内沿轴向不同位置的刚度和阻尼。进而建立了 HSK热装工具系统的有限元动力学模型,分析工具系统刀尖点的频响函数。最后进行了 HSK 热装工具系统频响函数的实验测量,与理论频响函数相比较,验证了将结合部等效为弹簧阻尼的辨识方法的合理性和有效性。
HSK 工具繫統的動態特性直接影響機床的加工效率與質量,穫得準確的工具繫統結閤部參數又是精確預測 HSK 工具繫統動態特性的基礎。將熱裝刀柄刀具結閤部簡化為彈簧阻尼模型,基于 Timoshenko 樑理論建立瞭 HSK 熱裝刀柄刀具結閤部的有限元模型,採用彈塑性理論辨識結閤部的剛度和阻尼,穫得瞭 HSK 熱裝刀柄刀具結閤部內沿軸嚮不同位置的剛度和阻尼。進而建立瞭 HSK熱裝工具繫統的有限元動力學模型,分析工具繫統刀尖點的頻響函數。最後進行瞭 HSK 熱裝工具繫統頻響函數的實驗測量,與理論頻響函數相比較,驗證瞭將結閤部等效為彈簧阻尼的辨識方法的閤理性和有效性。
HSK 공구계통적동태특성직접영향궤상적가공효솔여질량,획득준학적공구계통결합부삼수우시정학예측 HSK 공구계통동태특성적기출。장열장도병도구결합부간화위탄황조니모형,기우 Timoshenko 량이론건립료 HSK 열장도병도구결합부적유한원모형,채용탄소성이론변식결합부적강도화조니,획득료 HSK 열장도병도구결합부내연축향불동위치적강도화조니。진이건립료 HSK열장공구계통적유한원동역학모형,분석공구계통도첨점적빈향함수。최후진행료 HSK 열장공구계통빈향함수적실험측량,여이론빈향함수상비교,험증료장결합부등효위탄황조니적변식방법적합이성화유효성。
The dynamic characteristics of HSK tool system affected the machine processing effi-ciency and the workpiece surface quality,The basis of accurate prediction of the dynamic characteris-tics of HSK tool system was for obtaining coupling portion precise parameters of tool system.This pa-per simplified coupling portion of HSK shrink toolholder as spring-damping model,based on Timosh-enko beam theory a finite element model of the HSK shrink-tool coupling portion was established,the stiffness and damping of coupling portion was identified by using elastoplastic theory,stiffness and damping of HSK shrink-tool coupling portion was got at different axial locations.And dynamics finite element model of HSK shrink tool system was established,frequency response function(FRF)of sys-tem tool tip point was analyzed.And experimental measurements of HSK shrink tool system FRF were made,which was compared with the theoretical FRF.Equivalent to a spring-damping the reason-able and effective identification method of coupling portion was validated.