厦门理工学院学报
廈門理工學院學報
하문리공학원학보
Journal of Lujiang University
2015年
5期
1-6
,共6页
葛晓宏%李煌阳%翟豪瑞
葛曉宏%李煌暘%翟豪瑞
갈효굉%리황양%적호서
橡胶管件%流固耦合%偏芯%浇注系统%Moldex3D
橡膠管件%流固耦閤%偏芯%澆註繫統%Moldex3D
상효관건%류고우합%편심%요주계통%Moldex3D
rubber pipe%fluid-structure interaction%deviate gating system%Moldex3 D
为验证橡胶管件浇注系统设计的合理性,解决由浇注系统设计不合理引起的型芯偏移、橡胶管件壁厚分布不均匀的问题,以一橡胶管件产品为例,运用Moldex3D流固耦合分析方法对橡胶管件浇注系统进行改进优化,确定合理的浇注系统,使得橡胶熔体在模具型腔中均匀流动。结果表明:经过对浇注系统的改进,橡胶管件的壁厚偏差值由1?0 mm降到0?1 mm以内,仿真结果与生产验证一致,有效地解决了由型芯偏移所导致的厚度分布不均匀的质量缺陷。
為驗證橡膠管件澆註繫統設計的閤理性,解決由澆註繫統設計不閤理引起的型芯偏移、橡膠管件壁厚分佈不均勻的問題,以一橡膠管件產品為例,運用Moldex3D流固耦閤分析方法對橡膠管件澆註繫統進行改進優化,確定閤理的澆註繫統,使得橡膠鎔體在模具型腔中均勻流動。結果錶明:經過對澆註繫統的改進,橡膠管件的壁厚偏差值由1?0 mm降到0?1 mm以內,倣真結果與生產驗證一緻,有效地解決瞭由型芯偏移所導緻的厚度分佈不均勻的質量缺陷。
위험증상효관건요주계통설계적합이성,해결유요주계통설계불합리인기적형심편이、상효관건벽후분포불균균적문제,이일상효관건산품위례,운용Moldex3D류고우합분석방법대상효관건요주계통진행개진우화,학정합리적요주계통,사득상효용체재모구형강중균균류동。결과표명:경과대요주계통적개진,상효관건적벽후편차치유1?0 mm강도0?1 mm이내,방진결과여생산험증일치,유효지해결료유형심편이소도치적후도분포불균균적질량결함。
In this case fluid?structure interaction of Moldex3 D modeling was applied to the rubber pipe gating system and smooth melt flow was achieved and mold core deviation and uneven rubber pipe wall thickness caused by poorly designed gating system improved. The results show that the deviation of thickness is reduced from 1mm to 0?1 mm and simulation is verified with the results from real production. Successfully solved the problem of uneven thickness result from deviation of core.