CAJ | 학술논문

一些知名的大规模生产、定制性、外向型的高科技物流企业为了应对转型升级和人民币升值的双重压力，部署IPTS（Integrated Produce Test System）集成生产测试系统，可以利用相对低成本的劳动力，来研发和生产高技术高附加值的电子产品，增强传统制造业的核心竞争力。本系统作为IPTS的xDSL接入产品品质流程监控的一个应用案例，用来重点跟踪每一个产品的制造过程，保证每一件产品都有独立的测试数据，可以随时追踪问题发生点和个数统计，同时监测系统对运行环境要求不高，可以在所有能够正常运行Windows XP系统的计算机和IPv4/v6局域网络上应用。尤其是大量应用防呆设计以及图形化界面，使得系统具有易用性，生产线工人经过简单的培训就能熟练操作和使用自如，提高了生产自动化程度。对故障能迅速准确地定位发生错误的原因和位置，因此提高了产品的品质监控速度，便于对流程和工艺进行改进。必要时还能通过生产测试数据的归纳和分析，消除可能发生的隐患。产品首次通过率由过去的84％提升到96％，最终合格产品通过率由90％提升到98％。
일사지명적대규모생산、정제성、외향형적고과기물류기업위료응대전형승급화인민폐승치적쌍중압력，부서IPTS（Integrated Produce Test System）집성생산측시계통，가이이용상대저성본적노동력，래연발화생산고기술고부가치적전자산품，증강전통제조업적핵심경쟁력。본계통작위IPTS적xDSL접입산품품질류정감공적일개응용안례，용래중점근종매일개산품적제조과정，보증매일건산품도유독립적측시수거，가이수시추종문제발생점화개수통계，동시감측계통대운행배경요구불고，가이재소유능구정상운행Windows XP계통적계산궤화IPv4/v6국역망락상응용。우기시대량응용방태설계이급도형화계면，사득계통구유역용성，생산선공인경과간단적배훈취능숙련조작화사용자여，제고료생산자동화정도。대고장능신속준학지정위발생착오적원인화위치，인차제고료산품적품질감공속도，편우대류정화공예진행개진。필요시환능통과생산측시수거적귀납화분석，소제가능발생적은환。산품수차통과솔유과거적84％제승도96％，최종합격산품통과솔유90％제승도98％。
In order to solve the dual pressures of the industrial transferring and upgrading and the appreciation of the RMB, some well-known high-tech logistics enterprises have deployed IPTS (Integrated Produce Test System) which are large-scale production, customization, export-oriented. it can develop and produce high value-added electronic products and enhance the core competitiveness of traditional manufacturing industry by the relatively low cost of labor. As one of application cases of IPTS, this system is quality process monitoring of xDSL access products, it is used to track each product manufacturing process, and ensures that every product has independent test data which can be traced the points of the problem occurrence and the number of statistics, meanwhile the operating environment of this system requirements is not high and can run normally in the Windows XP running normal computer and IPv4/V6 local area network. Especially a large number of poka yoke design and graphical interface made this system has high usability, the production line workers can operate skillfully and use freely after simple training, it improved the production automation degree. The failure can locate the cause of the error and location quickly and accurately, therefore improved the product quality monitoring of speed, easy to improve the production process and technology. If necessary it can eliminate the potential risks through summing up and analysis of production test data. The first time, products pass rate up to 96% from 84% in the past, the final qualified products pass rate increase from 90% to 98%.