机床与液压
機床與液壓
궤상여액압
Machine Tool & Hydraulics
2015年
20期
64-65,69
,共3页
彭力明%黄清波%旷鑫文
彭力明%黃清波%曠鑫文
팽력명%황청파%광흠문
铝合金加工%盲孔车削%PCD刀具%减振夹具
鋁閤金加工%盲孔車削%PCD刀具%減振夾具
려합금가공%맹공차삭%PCD도구%감진협구
Aluminum alloy parts machine%Blind hole turning%PCD tool%Damping fixture
生产中发现采用抗震车刀对某铃铛型零件进行盲孔数控车加工时,加工质量难以保证且刀具容易损坏。在分析零件结构及原有工艺问题的基础上,采用优化工艺步骤、设计专用内喷切削液的低成本PCD刀具、设计专用减震夹具和提高切削液泵能力的综合改造手段,成功解决了该生产技术问题,大幅度提高了质量和效率,又降低了生产成本,为类似压铸铝合金零件加工提供实用借鉴。
生產中髮現採用抗震車刀對某鈴鐺型零件進行盲孔數控車加工時,加工質量難以保證且刀具容易損壞。在分析零件結構及原有工藝問題的基礎上,採用優化工藝步驟、設計專用內噴切削液的低成本PCD刀具、設計專用減震夾具和提高切削液泵能力的綜閤改造手段,成功解決瞭該生產技術問題,大幅度提高瞭質量和效率,又降低瞭生產成本,為類似壓鑄鋁閤金零件加工提供實用藉鑒。
생산중발현채용항진차도대모령당형령건진행맹공수공차가공시,가공질량난이보증차도구용역손배。재분석령건결구급원유공예문제적기출상,채용우화공예보취、설계전용내분절삭액적저성본PCD도구、설계전용감진협구화제고절삭액빙능력적종합개조수단,성공해결료해생산기술문제,대폭도제고료질량화효솔,우강저료생산성본,위유사압주려합금령건가공제공실용차감。
It is difficult to ensure processing quality and the cutting tool is easy to damage, when anti?vibration cutting tool is used to turn blind hole of bell shaped parts. Based on the analysis of part structural and original processing problems, an effectively method to improve quality and reduce cost was presented via process optimization, designing a central jet PCD tool and a damping fix?ture and increasing capacity of cutting liquid pump. It is beneficial for precision machining of die casting aluminum alloy parts.