机床与液压
機床與液壓
궤상여액압
Machine Tool & Hydraulics
2015年
20期
24-26
,共3页
杨浩轩%杨龙兴%梁栋%潘辉
楊浩軒%楊龍興%樑棟%潘輝
양호헌%양룡흥%량동%반휘
蓄电池铅片%自动称量%分堆配重专机
蓄電池鉛片%自動稱量%分堆配重專機
축전지연편%자동칭량%분퇴배중전궤
Lead-acid battery plates%Automatic weighing%Heap distributing machine
针对目前蓄电池铅片自动称量分堆配重精度差、效率低的现状,设计了自动称量分堆配重专机。从称量和分堆配重的自动化目标出发,给出了专机设计的总体方案,在此基础上分别对方案中涉及的机械运动动作、主控电路、软件控制流程及控制算法进行了阐述,所运用的通过找出适应度和位置差同时满足目标变量的二分优化匹配度方法,能兼顾铅板配重精度和配重效率,采用RS485通信接口和MODBUS通信协议,为实现与后续包片工序、装盒工序等各个环节数据的相互传送提供了可能。
針對目前蓄電池鉛片自動稱量分堆配重精度差、效率低的現狀,設計瞭自動稱量分堆配重專機。從稱量和分堆配重的自動化目標齣髮,給齣瞭專機設計的總體方案,在此基礎上分彆對方案中涉及的機械運動動作、主控電路、軟件控製流程及控製算法進行瞭闡述,所運用的通過找齣適應度和位置差同時滿足目標變量的二分優化匹配度方法,能兼顧鉛闆配重精度和配重效率,採用RS485通信接口和MODBUS通信協議,為實現與後續包片工序、裝盒工序等各箇環節數據的相互傳送提供瞭可能。
침대목전축전지연편자동칭량분퇴배중정도차、효솔저적현상,설계료자동칭량분퇴배중전궤。종칭량화분퇴배중적자동화목표출발,급출료전궤설계적총체방안,재차기출상분별대방안중섭급적궤계운동동작、주공전로、연건공제류정급공제산법진행료천술,소운용적통과조출괄응도화위치차동시만족목표변량적이분우화필배도방법,능겸고연판배중정도화배중효솔,채용RS485통신접구화MODBUS통신협의,위실현여후속포편공서、장합공서등각개배절수거적상호전송제공료가능。
In view of the current situation that the poor accuracy and low efficiency of automatic weighing and distributing machine while weighing and distributing lead sheets into heaps, a special automatic machine was developed. The overall design about this spe?cial machine , aiming at providing a method for weighing and distributing in a more professional way, was provided and its mechanical motions, master control circuit, software control procedures and algorithm were elaborated respectively. The method called dichotomic optimized matching method in which a proper balance between efficiency and accuracy was maintained by finding the proper adapting degree and the position error which was within a given range of the target variable simultaneously. RS485 communication interface and Modbus communication protocol make data transmission between the following procedures such as packaging and assembling etc possi?ble.