农机化研究
農機化研究
농궤화연구
Journal of Agricultural Mechanization Research
2016年
4期
17-22
,共6页
谈梅兰%周涛%沈燕%华希俊
談梅蘭%週濤%瀋燕%華希俊
담매란%주도%침연%화희준
高速水稻插秧机%双偏心卵形齿轮行星系%分插机构%虚拟制造
高速水稻插秧機%雙偏心卵形齒輪行星繫%分插機構%虛擬製造
고속수도삽앙궤%쌍편심란형치륜행성계%분삽궤구%허의제조
high-speed rice transplanter%double eccentric oval-gear splanetary system%transplanting mechanism%vir-tual manufacturing
鉴于已有的高速水稻插秧机中的椭圆齿轮行星系分插机构在取秧过程中易出现伤秧、插秧过程中易出现倒秧或插不进秧的情况,借助于计算机辅助软件对双偏心卵形齿轮行星系在高速水稻插秧机旋转式分插机构上进行了应用研究,提出了以标准卵形齿轮节曲线和标准直齿圆柱齿轮渐开线作为基础,对无函数表达式节曲线的双偏心卵形齿轮行星系各项参数进行理论分析,建立双偏心卵形齿轮行星系的实体模型,为了将其与插秧机上其他零部件进行装配,给出了双偏心卵形齿轮行星系旋转式分插机构虚拟制造结果。对改装后的插秧机分插机构的虚拟样机进行仿真,与椭圆齿轮行星系分插机构在插秧性能方面进行比较。结果表明:由于双偏心卵形齿轮相对于标准椭圆齿轮的设计变量多,因而结构优化更灵活,安装在插秧机上稳定性好。因此,双偏心卵形齿轮行星系分插机构比椭圆齿轮行星系分插机构更能满足在高速化条件下插秧轨迹的要求。
鑒于已有的高速水稻插秧機中的橢圓齒輪行星繫分插機構在取秧過程中易齣現傷秧、插秧過程中易齣現倒秧或插不進秧的情況,藉助于計算機輔助軟件對雙偏心卵形齒輪行星繫在高速水稻插秧機鏇轉式分插機構上進行瞭應用研究,提齣瞭以標準卵形齒輪節麯線和標準直齒圓柱齒輪漸開線作為基礎,對無函數錶達式節麯線的雙偏心卵形齒輪行星繫各項參數進行理論分析,建立雙偏心卵形齒輪行星繫的實體模型,為瞭將其與插秧機上其他零部件進行裝配,給齣瞭雙偏心卵形齒輪行星繫鏇轉式分插機構虛擬製造結果。對改裝後的插秧機分插機構的虛擬樣機進行倣真,與橢圓齒輪行星繫分插機構在插秧性能方麵進行比較。結果錶明:由于雙偏心卵形齒輪相對于標準橢圓齒輪的設計變量多,因而結構優化更靈活,安裝在插秧機上穩定性好。因此,雙偏心卵形齒輪行星繫分插機構比橢圓齒輪行星繫分插機構更能滿足在高速化條件下插秧軌跡的要求。
감우이유적고속수도삽앙궤중적타원치륜행성계분삽궤구재취앙과정중역출현상앙、삽앙과정중역출현도앙혹삽불진앙적정황,차조우계산궤보조연건대쌍편심란형치륜행성계재고속수도삽앙궤선전식분삽궤구상진행료응용연구,제출료이표준란형치륜절곡선화표준직치원주치륜점개선작위기출,대무함수표체식절곡선적쌍편심란형치륜행성계각항삼수진행이론분석,건립쌍편심란형치륜행성계적실체모형,위료장기여삽앙궤상기타령부건진행장배,급출료쌍편심란형치륜행성계선전식분삽궤구허의제조결과。대개장후적삽앙궤분삽궤구적허의양궤진행방진,여타원치륜행성계분삽궤구재삽앙성능방면진행비교。결과표명:유우쌍편심란형치륜상대우표준타원치륜적설계변량다,인이결구우화경령활,안장재삽앙궤상은정성호。인차,쌍편심란형치륜행성계분삽궤구비타원치륜행성계분삽궤구경능만족재고속화조건하삽앙궤적적요구。
Rice seeding may be hurt during being taken ,and may be upside-down or may not be easily inserted into the soil during being transplanted , which often occur in high-speed rice transplanters equipped standard elliptical-gear planetary system transplanting mechanism.In view of this situation, transplanting mechanism with the double eccentric oval-gear planetary system equipped in high-speed rice transplanters is studied by means of computer-aided software . Based on the standard oval-gear pitch curves and standard cylinder gear involutes , the parameters of double eccentric oval-gears planetary with functional-free pitch curve are analyzed .The solid model of the double eccentric oval-gear planetary system is established .In order to assemble it with other parts of the rice transplanter , its virtual manufacturing structure at rotary transplanting mechanism is given .The modified virtual prototyping of transplanting mechanism is simu-lated and compared with the existing standard elliptical-gear planetary transplanting mechanism in the performance of the rice transplanter .The results show that the developed new model meets better the requirements of planting trajectory in high speed condition , for the double eccentric oval-gear planetary system has more design variables , more flexible in structure optimization and good stability .