印染助剂
印染助劑
인염조제
Textile Auxiliaries
2015年
11期
37-40
,共4页
还原剂AS%硫化钠%硫化染料%中心复合试验法%COD%BOD5
還原劑AS%硫化鈉%硫化染料%中心複閤試驗法%COD%BOD5
환원제AS%류화납%류화염료%중심복합시험법%COD%BOD5
reducing agent AS%sodium sulfide%sulfur dyes%central composite design%COD%BOD5
以10 g/L的硫化黑BR 180%作为常量、硫化钠(Na2S)作为变量,控制浴比1:20对煮练后的纯棉织物在90℃染色60 min.以还原剂AS和氢氧化钠(NaOH)的用量作为变量,根据中心复合试验设计方案在相同的染色条件下染色,测试织物的染色性能指标并用Minitab软件进行数据分析.结果表明,随着硫化钠用量的增加,织物的K/S值增加,用量为10 g/L时,K/S值最大.以此条件下织物的性能指标作为参照,对还原剂AS及NaOH的用量进行优化,优化后的用量为AS 5.03 g/L,NaOH 1.94 g/L.通过与10 g/L Na2S对比发现,采用优化条件染色,织物染色性能的预测值与验证值的复合度在95%以上,织物的染色性能略优,染液的还原电位基本相同,染色过程中不产生硫化氢气味,染色残液COD、BOD5显著降低.
以10 g/L的硫化黑BR 180%作為常量、硫化鈉(Na2S)作為變量,控製浴比1:20對煮練後的純棉織物在90℃染色60 min.以還原劑AS和氫氧化鈉(NaOH)的用量作為變量,根據中心複閤試驗設計方案在相同的染色條件下染色,測試織物的染色性能指標併用Minitab軟件進行數據分析.結果錶明,隨著硫化鈉用量的增加,織物的K/S值增加,用量為10 g/L時,K/S值最大.以此條件下織物的性能指標作為參照,對還原劑AS及NaOH的用量進行優化,優化後的用量為AS 5.03 g/L,NaOH 1.94 g/L.通過與10 g/L Na2S對比髮現,採用優化條件染色,織物染色性能的預測值與驗證值的複閤度在95%以上,織物的染色性能略優,染液的還原電位基本相同,染色過程中不產生硫化氫氣味,染色殘液COD、BOD5顯著降低.
이10 g/L적류화흑BR 180%작위상량、류화납(Na2S)작위변량,공제욕비1:20대자련후적순면직물재90℃염색60 min.이환원제AS화경양화납(NaOH)적용량작위변량,근거중심복합시험설계방안재상동적염색조건하염색,측시직물적염색성능지표병용Minitab연건진행수거분석.결과표명,수착류화납용량적증가,직물적K/S치증가,용량위10 g/L시,K/S치최대.이차조건하직물적성능지표작위삼조,대환원제AS급NaOH적용량진행우화,우화후적용량위AS 5.03 g/L,NaOH 1.94 g/L.통과여10 g/L Na2S대비발현,채용우화조건염색,직물염색성능적예측치여험증치적복합도재95%이상,직물적염색성능략우,염액적환원전위기본상동,염색과정중불산생류화경기미,염색잔액COD、BOD5현저강저.
Scoured 100% cotton fabric was dyed by C.I. Sulphur Black BR 180% (10 g/L) and different dosage of sodium sulfide at 90 ℃ for 60 min, the liquor ratio was set at 1:20. The dyeing was carried out ac-cording to central composite design under the same dyeing conditions, the dyeing properties indexes were measured and analyzed by Minitab software, using the dosage of reducing agent AS and sodium hydroxide as variable quantity. The results showed that K/S values increased with the increasing of sodium sulfide dosage, the highest K/S value was achieved at 10 g/L. Based on fabric properties obtained at 10 g/L of sodium sulfide, the optimized dosage of AS and sodium hydroxide in dyeing system were determined as 5.03 g/L and sodium hydroxide 1.94 g/L, respectively. Compared with 10 g/L of sodium sulfide, it was found that the predicted and verified values of dyeing properties of fabrics dyed under the optimized dyeing conditions were much closed with over 95% of multiplicity. And the dyeing properties of dyed fabrics were slightly better, the reduction po-tential of dye bath were similar, no hydrogen sulfide odor generated during the dyeing process, and the COD, BOD5 value of residual dyebath significantly decreased.