表面技术
錶麵技術
표면기술
Surface Technology
2015年
11期
134-137
,共4页
刘梦兰%向可友%王建华%徐良
劉夢蘭%嚮可友%王建華%徐良
류몽란%향가우%왕건화%서량
PRO-pHx酸活剂%零件酸洗%节酸%降低成本
PRO-pHx痠活劑%零件痠洗%節痠%降低成本
PRO-pHx산활제%령건산세%절산%강저성본
PRO-pHx acid active agent%pickling of electroplating parts%saving acid%reduce costs
目的 研究PRO-pHx 酸活剂对酸洗过程及酸洗质量的影响,达到节酸、减排、降低成本的目标.方法 通过添加PRO-pHx 酸活剂,对比分析酸洗溶液更换周期,以及不同的使用酸周期的成本. 结果PRO-pHx酸活剂体积分数在1%以下,即可长期保持钢铁零件酸洗液的活性以及零件的表面酸洗质量和电镀层质量,同时减少酸液废弃量. 其中,1200 L的硫酸酸洗槽加入体积分数为1%的PRO-pHx酸活剂,到第30个使用周期成本节约了33 . 6%,且随周期延长酸洗成本会进一步降低. 结论 PRO-pHx 酸活剂添加到酸洗溶液中,在保证钢铁零件表面酸洗质量和电镀层质量的前提下,实现了节酸、减排、降低成本.
目的 研究PRO-pHx 痠活劑對痠洗過程及痠洗質量的影響,達到節痠、減排、降低成本的目標.方法 通過添加PRO-pHx 痠活劑,對比分析痠洗溶液更換週期,以及不同的使用痠週期的成本. 結果PRO-pHx痠活劑體積分數在1%以下,即可長期保持鋼鐵零件痠洗液的活性以及零件的錶麵痠洗質量和電鍍層質量,同時減少痠液廢棄量. 其中,1200 L的硫痠痠洗槽加入體積分數為1%的PRO-pHx痠活劑,到第30箇使用週期成本節約瞭33 . 6%,且隨週期延長痠洗成本會進一步降低. 結論 PRO-pHx 痠活劑添加到痠洗溶液中,在保證鋼鐵零件錶麵痠洗質量和電鍍層質量的前提下,實現瞭節痠、減排、降低成本.
목적 연구PRO-pHx 산활제대산세과정급산세질량적영향,체도절산、감배、강저성본적목표.방법 통과첨가PRO-pHx 산활제,대비분석산세용액경환주기,이급불동적사용산주기적성본. 결과PRO-pHx산활제체적분수재1%이하,즉가장기보지강철령건산세액적활성이급령건적표면산세질량화전도층질량,동시감소산액폐기량. 기중,1200 L적류산산세조가입체적분수위1%적PRO-pHx산활제,도제30개사용주기성본절약료33 . 6%,차수주기연장산세성본회진일보강저. 결론 PRO-pHx 산활제첨가도산세용액중,재보증강철령건표면산세질량화전도층질량적전제하,실현료절산、감배、강저성본.
Objective In order to study the effect of PRO-pHx acid active agent on the pickling process and pickling quality, and to reach the goals of saving acid, reducing emission and decreasing cost. Methods The PRO-pHx live agent was added, and the replacement cycle of acid pickling solutions was comparatively analyzed, as well as the costs of different acid usage cycles. Results A concentration of 1% or less of PRO-pHx acid activating agent could maintain the activity of galvanized parts pickling so-lution for a long time, as well as the surface pickling quality of steel parts and electroplating quality, meanwhile, the amount of waste acid was reduced. Adding 1% PRO-pHx acid active agent in a 1200 L sulfuric acid pickling tank could reduce the cost by 33. 6% at the 30th cycle, and the costs would be further reduced with the extension of the pickling cycle. Conclusion Adding PRO-pHx acid active agent in acid pickling solution realized acid conservation, emissions reduction and cost reduction on the prem-ise of the good quality of surface pickling of steel parts and electroplating coating.