辽宁科技大学学报
遼寧科技大學學報
료녕과기대학학보
Journal of University of Science and Technology Liaoning
2015年
5期
321-325,334
,共6页
臧喜民%邓鑫%李万明%邱天禹%姜周华
臧喜民%鄧鑫%李萬明%邱天禹%薑週華
장희민%산흠%리만명%구천우%강주화
双极串联%电渣重熔%工艺特性%温度场%凝固质量
雙極串聯%電渣重鎔%工藝特性%溫度場%凝固質量
쌍겁천련%전사중용%공예특성%온도장%응고질량
bifilar mode%ESR%technology characteristics%temperature field%solidification quality
对双极串联电渣重熔工艺原理、等效电路和供电特性进行理论分析,得到电极间距离、电极浸入渣池的深度和填充比是影响电流在渣池中的路径和分配比例的主要影响因素,并对双极串联渣池温度场进行数值模拟。结果表明,双极串联供电使渣池中高温区上移,较传统单极供电渣池中高温区远离渣金界面,有利于提高熔化速度而不影响钢锭凝固质量;双极串联抽锭电渣重熔工业试验结果证明,熔化速度增加2倍情况下钢锭内部凝固质量良好,表明渣池高温区上移减弱了熔化速度和钢锭凝固质量之间的关系。
對雙極串聯電渣重鎔工藝原理、等效電路和供電特性進行理論分析,得到電極間距離、電極浸入渣池的深度和填充比是影響電流在渣池中的路徑和分配比例的主要影響因素,併對雙極串聯渣池溫度場進行數值模擬。結果錶明,雙極串聯供電使渣池中高溫區上移,較傳統單極供電渣池中高溫區遠離渣金界麵,有利于提高鎔化速度而不影響鋼錠凝固質量;雙極串聯抽錠電渣重鎔工業試驗結果證明,鎔化速度增加2倍情況下鋼錠內部凝固質量良好,錶明渣池高溫區上移減弱瞭鎔化速度和鋼錠凝固質量之間的關繫。
대쌍겁천련전사중용공예원리、등효전로화공전특성진행이론분석,득도전겁간거리、전겁침입사지적심도화전충비시영향전류재사지중적로경화분배비례적주요영향인소,병대쌍겁천련사지온도장진행수치모의。결과표명,쌍겁천련공전사사지중고온구상이,교전통단겁공전사지중고온구원리사금계면,유리우제고용화속도이불영향강정응고질량;쌍겁천련추정전사중용공업시험결과증명,용화속도증가2배정황하강정내부응고질량량호,표명사지고온구상이감약료용화속도화강정응고질량지간적관계。
In this paper, the power characteristics of electroslag remelting with bifilar mode is analyzed theoret-ically, the results show that the interelectrode distanced,the depth of electrodes immersed into the molten slag pool and the electrode filling ratio are the main factors which affect the current path and its distribution in the slag pool. And the temperature field in slag pool with bifilar mode is simulated numerically, the results show the fact that the power supply in double electrode series moves up the high-temperature region in the slag pool which contributes to increase the rate of melting with the solidification quality of the ingots not influenced , compared with the high-temperature region far away from the metal-slag interface in the traditional single pow-er supply. Besides, the industrial tests have shown that the ESR ingot with bifilar mode has a good internal so-lidification quality when its melting speed is increased to two times, indicating that the relationship between the melting speed and the ingot solidification quality is weaken on the condition that the high-temperature re-gion moves up.