超硬材料工程
超硬材料工程
초경재료공정
Superhard Material Engineering
2015年
5期
13-17
,共5页
电镀金刚石线%YAG 晶体%切割%断裂模式
電鍍金剛石線%YAG 晶體%切割%斷裂模式
전도금강석선%YAG 정체%절할%단렬모식
Electroplated Diamond Wire%YAG Crystal%Cutting%Fracture Modes
采用高强度钢丝作为基体,表层电镀镍,同时固结金刚石磨粒,制备出长度为4m,直径为0.7mm的环形金刚石线,装夹在自制的金刚石线锯切割机上,对 YAG 晶体进行不同参数下的切割实验,观察电镀金刚石线的受力情况,断裂口的形貌,分析电镀金刚石线切割过程中的断裂行为以及断裂机理。研究结果表明,电镀金刚石线的断裂分为两种:一种是非正常拉断;另外一种是金刚石线的镀层脱皮以致基体被磨断。
採用高彊度鋼絲作為基體,錶層電鍍鎳,同時固結金剛石磨粒,製備齣長度為4m,直徑為0.7mm的環形金剛石線,裝夾在自製的金剛石線鋸切割機上,對 YAG 晶體進行不同參數下的切割實驗,觀察電鍍金剛石線的受力情況,斷裂口的形貌,分析電鍍金剛石線切割過程中的斷裂行為以及斷裂機理。研究結果錶明,電鍍金剛石線的斷裂分為兩種:一種是非正常拉斷;另外一種是金剛石線的鍍層脫皮以緻基體被磨斷。
채용고강도강사작위기체,표층전도얼,동시고결금강석마립,제비출장도위4m,직경위0.7mm적배형금강석선,장협재자제적금강석선거절할궤상,대 YAG 정체진행불동삼수하적절할실험,관찰전도금강석선적수력정황,단렬구적형모,분석전도금강석선절할과정중적단렬행위이급단렬궤리。연구결과표명,전도금강석선적단렬분위량충:일충시비정상랍단;령외일충시금강석선적도층탈피이치기체피마단。
An endless electroplated diamond wire of a length of 4m and a diameter of 7mm has been produced using high-tensile steel wire as matrix with nickel plating surface,and diamond abrasive particles have been consolidated at the mean time.Then it has been clamped on a diamond wire saw cutting machine for YAG crystal cutting test under differ-ent parameters.The stress condition of the electroplated diamond wire and the morpholo-gy of the fracture have been observed and the fracture behaviour and fracture mechanism of the electroplated diamond wire during the cutting process have been analyzed.Result of the study shows that there are two kinds of fractures of electroplated diamond wire.One is abnormal snap,another one is the matrix breaking caused by plating peeling of the elec-troplated diamond wire.