新技术新工艺
新技術新工藝
신기술신공예
New Technology & New Process
2015年
10期
96-99
,共4页
郭初阳%郭喜军%王永红%刘聪
郭初暘%郭喜軍%王永紅%劉聰
곽초양%곽희군%왕영홍%류총
钛合金%镀铬%工艺%控制
鈦閤金%鍍鉻%工藝%控製
태합금%도락%공예%공제
titanium alloy%chrome plated%process%control
钛合金材料具有比强度高,变形系数小,热强性、低温韧性、抗腐蚀性和焊接性能好等优点,被越来越多地用于飞机制造业。镀铬技术作为一种特殊过程在航空制造领域广泛应用,最常见的就是飞机起落架零件镀铬。目前,国内的起落架零件制造大多是在高强度钢表面镀铬,而钛合金零件镀铬的应用非常少见,主要是由于镀铬工艺属于特殊过程,其工艺质量受到诸多方面影响并且不易评定,况且钛合金材料刚刚兴起,国内对其镀铬工艺质量控制经验几乎为零。通过不断尝试研究,结合生产实际,将飞机起落架钛合金零件镀铬工艺流程细化,从材料、设备、人员、工艺和加工环境等方面进行控制,完善并优化了工艺条件,提高了加工效率,节约了制造成本,保证了工艺质量。
鈦閤金材料具有比彊度高,變形繫數小,熱彊性、低溫韌性、抗腐蝕性和銲接性能好等優點,被越來越多地用于飛機製造業。鍍鉻技術作為一種特殊過程在航空製造領域廣汎應用,最常見的就是飛機起落架零件鍍鉻。目前,國內的起落架零件製造大多是在高彊度鋼錶麵鍍鉻,而鈦閤金零件鍍鉻的應用非常少見,主要是由于鍍鉻工藝屬于特殊過程,其工藝質量受到諸多方麵影響併且不易評定,況且鈦閤金材料剛剛興起,國內對其鍍鉻工藝質量控製經驗幾乎為零。通過不斷嘗試研究,結閤生產實際,將飛機起落架鈦閤金零件鍍鉻工藝流程細化,從材料、設備、人員、工藝和加工環境等方麵進行控製,完善併優化瞭工藝條件,提高瞭加工效率,節約瞭製造成本,保證瞭工藝質量。
태합금재료구유비강도고,변형계수소,열강성、저온인성、항부식성화한접성능호등우점,피월래월다지용우비궤제조업。도락기술작위일충특수과정재항공제조영역엄범응용,최상견적취시비궤기락가령건도락。목전,국내적기락가령건제조대다시재고강도강표면도락,이태합금령건도락적응용비상소견,주요시유우도락공예속우특수과정,기공예질량수도제다방면영향병차불역평정,황차태합금재료강강흥기,국내대기도락공예질량공제경험궤호위령。통과불단상시연구,결합생산실제,장비궤기락가태합금령건도락공예류정세화,종재료、설비、인원、공예화가공배경등방면진행공제,완선병우화료공예조건,제고료가공효솔,절약료제조성본,보증료공예질량。
Titanium alloy material has high strength ratio,small deformation coefficient,hot strong resistance,low tem-perature toughness,corrosion resistance and good welding performance advantage.So it has been more and more used in the aircraft manufacturing.As a kind of special process,chromium plating technology is widely used in the field of aviation manufacturing,the most common is the aircraft landing gear parts chromium plating.At present,the domestic landing gear parts manufacturing is mostly in the high strength steel surface chromium plating,and it is hard to see the application of tita-nium alloy chromium plating,because that the chrome plating process is a kind of special process,the quality is affected by many aspects and it’s hard to evaluate.Besides,the titanium alloy material has just been widely used,we almost have no experience about how to control the quality during titanium alloy parts chromium plating.The factory has tried and re-searched again and again,combined with production practice,elaborated the landing gear titanium alloy parts chromium plating process,controlled the quality from the material,equipment,people,technology and the processing environment of chrome plating,so as to optimize the process conditions,improve the machining efficiency,reduce the manufacturing cost and ensure the process quality.